Case studies

CASE STUDY NO. 1

Agricultural / Frame for lawnmower

Case study 1

Challange:

Conversion of 15-pieces Weldment to One-piece Casting Component

Engineering Outcome

Weight reduction: - 22%
Cost reduction: - 43%
Strength Improvement: Min. + 29%
Overall Product Efficiency: Min. + 50%

CASE STUDY NO. 2

Material Handling / Bracket for electric forklift

Case study 2

Challange:

Conversion of 11-pieces Weldment to One-piece Casting Component

Engineering Outcome

Weight reduction: - 20%
Cost reduction: - 29%
Strength Improvement: Min. + 21 %
Overall Product Efficiency: Min. + 40 %

CASE STUDY NO. 3

Machine Builder / Base Frame

Case study 3

Challange:

Conversion of 17-pieces Weldment to One-piece Casting Component

Engineering Outcome

Weight reduction: - 17%
Cost reduction: - 53%
Strength Improvement : Min. + 30%
Product Efficiency : Min. + 60%

CASE STUDY NO. 4

Solar / Rotary adapter

Case study 4

Challange:

Conversion of 5-pieces Weldment to One-piece Casting Component

Engineering Outcome

Weight reduction: - 32%
Cost reduction: - 19%
Strength Improvement : Min. + 29%
Product Efficiency : Min. + 35%

CASE STUDY NO. 5

Construction / Connector support

Case study 5

Challange:

Conversion of 11-pieces Weldment to a One-piece Casting Component

Engineering Outcome

Weight reduction: - 14%
Cost reduction: - 19%
Strength Improvement : Min. + 25%
Product Efficiency : Min. + 41%

CASE STUDY NO. 6

Agricultural / Arm for seeding machine

Case study 6

Challange:

Conversion of 13-pieces Weldment to One-piece Casting Component

Engineering Outcome

Weight reduction: - 12%
Cost reduction: - 57%
Strength Improvement: Min. + 33%
Product Efficiency: Min. + 71%